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Metal Processing Capabilities 

Eagle Metals is the premier specialty reroll mill of advamced metal processing capabilities with a broad range of materials down to foil gauges while holding the tightest tolerances available in the metals industry. We roll strips from our extensive inventory or toll process customer material to order.

Our Rolling capability range is 0.0005" - 0.125" thick, and we can roll material from 2.00" to 14.00" wide.

Our min order quantity for custom rolling is 100 LBS.  We can roll some of the largest copper-based alloy coils available in the industry, at 10,000 lbs or 740 PIW, and produce material to custom tempers, properties, and hardnesses.

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Advanced metal processing capabilities

Rolling

Eagle Metals offers rolling capabilities that produce foil gauge materials while holding the tightest tolerances in the industry. We can roll 14” wide and achieve thicknesses down to 0.0005”.  With automatic gauge control, our precise rolling mills make consistent continuous coils with minimal gauge variation, surpassing industry standards. 14” max rolling widths allow us to maintain superb shape control, ensuring panel flat coils while avoiding distortion.

 

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Annealing

Eagle Metals has a full range of Annealing services and facilities in-house.  Spanning a temperature range of 1200º F to 2200º F with hydrogen, nitrogen, hydrogen/nitrogen blend, and argon atmospheres. We can stress relieve extra hard or spring temper phosphor bronze in an Ebner furnace, or produce Deep Draw quality stainless steel w/ custom grain size in any one of our four high-temperature horizontal furnaces.

We can anneal material as thin as 0.0015" thick, as wide as 14.00" in width, and coils as large as 10,000 lbs.

Tension-Leveling

All customer orders that include material 0.032" thick or below are automatically Tension-Leveled at our facility at full-width to ensure we're meeting and exceeding our customers' expectations. From brass sheets for shim or carbon steel for etching, we ensure panel-flat material.

We also have narrow-width tension-leveling lines that level finished width or die-wide material. This allows us to equalize residual stresses on slit edges, eliminating concerns over die exit twist, while monitoring (and, if need be, correcting) camber and other shape concerns.  We've been commended by our customers and supply base for this value-added service, be it tempered brass, phos bronze, copper, or stainless steel.

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Eagle Metals manufactures light gauge tight tolerance coils, strips, and sheets. Trusted by precision metal fabricators, we work with a wide range of metals and provide global shipping to meet your needs. We are also a member of the Precision Metalforming Association. Contact us to request a quote for advanced metal processing capabilities or learn more about our austenitic stainless steel coil products.

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FAQs

Our rolling capability reaches down to 0.0005 inches in thickness. Automatic gauge control across our rolling mills produces consistent, continuous coils with minimal gauge variation, surpassing standard industry tolerances, across widths up to 14 inches wide.

Rolling capability spans 0.0005" to 0.040” in stainless steels and 0.100” in copper alloys.  Rolling can be done on widths ranging from 2.00" to 14.00" wide. The minimum order quantity for custom rolling is 100 lbs. We can produce some of the largest coils in the industry at up to 10,000 lbs and 740 PIW (pounds per inch of width).

Both. We roll strip from our own extensive inventory, and we also toll process customer-supplied material to order. Most reroll mill services, including rolling, annealing, and tension-leveling, are available as toll work. Contact a salesperson to discuss how toll processing fits your production workflow.

Tension-leveling equalizes residual stresses and can correct shape throughout the length of the coil.  This eliminates concerns like die exit twist and corrects camber, edge-wave, and other shape irregularities that would otherwise cause problems in stamping and forming operations.

Yes. By combining rolling, annealing, and tension-leveling steps in-house, we can engineer material to the precise temper, mechanical properties, and tighter ranges your application requires, rather than limiting you to standard catalog specifications.

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